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  By Kelly Pedone
 
 

Nothing is used more in a facility than its floors. With thousands of feet tromping on them and wheels rolling across them, it is imperative that facilities are equipped with products that are both durable and easy to clean while holding their appearance. At one point that meant using tile or concrete. In recent years, however, carpet is making a comeback as product lines improve and expand, and as more facilities turn green.

Carpet’s Calling Cards
One of the biggest selling points about carpet is that it lessens liability, says Steve Hillis of Milliken Floor Covering in LaGrange, Ga. “The biggest driving need for carpet involves liability exposure,” he says. “Hard surfaces have a great benefit in regard to durability, but they increase liability with slips and falls.”

     Providing comfort to guests is another advantage that carpet provides over hard surfaces, says Kristy Jones, market development manager of Tai Ping Carpets. “Most facility managers are looking for ways to make guests comfortable, and carpet aids in accomplishing this,” she says.

     In addition to the practical reasons, flexibility with design and use has led more managers back to carpet as their floor covering choice. And even if carpeting isn’t intended for a permanent covering, additional options are available to give any hard surface a softer look.

Details about Durability
The average convention center and arena welcomes close to 1 million people a year, if not more. Providing products that can handle high-traffic areas is essential. To that end, Milliken Floor provides a carpet called Grand Plaza that’s placed down in interlocking tiles, as opposed to the traditional rolled carpet, and that has a much longer life than previous grades of carpet.

     Milliken recently helped the Orlando World Center replace its carpet with the Grand Plaza, which has an expected life of 18 years. Previously, the venue’s carpet was being replaced every three years, Hillis says. “Because it’s in tiles, if you have one bad spot, you just have to pop it out and replace it instead of replacing an entire area.”

     The Grand Plaza is made with tight construction that can withstand heavy traffic and rolling traffic, according to the company. It has a moisture barrier so that spills don’t go through to the hard surface, and it comes with a stain barrier that’s guaranteed for 10 years.

     Jones says that Tai Ping tends to lead their customers toward nylon products due to their strength and advancement in the appearance of the fibers. “Nylon fiber manufacturers have worked with carpet manufacturers over the years to create the performance we desire from nylon,” she says. “By engineering the nylon fibers to closely mimic the physical properties of wool — such as crimp, denier and staple length — we can achieve the aesthetic standards of wool-rich blends with 100 percent nylon yarns.”

Use and Design
A growing number of carpet options give facility managers more flexibility in how they market their space. Facility managers want space they can sell, and using temporary carpet gives them that ability. A basketball court, for example, can be transformed for a cocktail reception by simply using a temporary carpet system that protects the wood floors while providing comfort to guests.

     Arnon Rosan, president and CEO of Signature Fencing & Flooring Systems, says he has noticed an increase in clients the past four years who are looking for alternative ways to use their space. “What’s better than giving a client the opportunity to have an event at center court as opposed to in an auxiliary room somewhere else in the building?” he says. “By placing temporary carpet, facility managers don’t have to break down their wood floor.”

     The temporary carpet system has interlocking pieces that are placed together directly on the floor that needs covering. The pieces don’t require glue to hold them in place because of the product’s rigidity. The carpet can be left in place for as long as a month and has a life span of at least 10 years, Rosan says.

      Also, because the product is pieced together instead of constructed from a single roll of carpet, venues can replace pieces instead of the entire carpet. The temporary carpet can also be used to cover a field or grass, Rosan says. A hard surface is laid down first, and then the carpet is placed over it.

Custom Requests
Patrick Putzer, sales manager for Emerald Carpets, says that their business is growing with trade shows. Their nonpermanent carpet product, which is produced in rolls and can be laid down without glue, can be used for four to five events and has a life span of about six months.

     The biggest trend that Putzer sees is requests for carpet with custom designs. “When you’re in a trade show with a hundred other exhibitors, you want to differentiate yourself,” he says. “We are receiving more requests for custom booths, logos and inlays to separate exhibitors from each other.”

     Providing a custom look is also a request that Tai Ping’s Jones says they receive quite often, even for permanent products. “Many facilities want to tell a story of their city that’s reflective of their history and local culture,” she says. “This lends a story to share with their guests about where they are visiting and acts as a gateway welcoming guests. It’s a timeless branding of their facility.”

     Using different patterns and colors in carpeting is also a way to allow guests to determine where they are in the building. For example, entrances to different exhibit halls are color-coded, and some use design elements as a grid to follow in meeting rooms and as a guide for alignment of chairs and tables in ballrooms and meeting rooms.

     Additionally, more designers are moving away from the field, border and out fill look, Jones says, and toward large flowing repeated designs with no defined borders. “The introduction of electronic Jacquard looms has given designers a virtually limitless canvas on which to fulfill their aspiration,” Jones says. “We are now creating ‘art for the floor’ in public facilities.”

Turning Green
Perhaps the biggest trend that manufacturers have recognized is a demand for sustainable products. With more and more facility developers aiming for Leadership in Energy and Environmental Design (LEED) designation, carpet suppliers have been steadily producing more environmentally friendly products. “The biggest topic is green,” Putzer says. “Many people are asking for products that are recycled or products that can be recycled.”

     Adds Hillis: “We have a lot of people requesting environmentally friendly products, and we’re proud that we can provide it.”

     In addition to purchasing environmentally friendly carpet, facilities can also meet green initiatives during the installation process. For instance, Milliken has developed a technology that allows modular carpet to be installed without the use of adhesives. TractionBack is a high friction coating applied to carpet backings that eliminates the need for traditional wet glues or the newer peel-and-stick dry adhesives. The glue-free system is available on all Milliken modular carpets, allowing for easy under-floor access without the inconvenience of adhesives and sticky residue.

     According to the company, indoor air quality may be improved by eliminating adhesives. Off-gassing and VOCs from carpets with TractionBack are nondetectable. The approach also removes the need to landfill polyethylene film used by peel-and-stick carpets. Milliken tested this technology in pilot programs, including at the Tucson Convention Center.

     Carpet manufacturers are quick to rattle off percentages of recycled fiber and nylon. Reclamation programs provide the opportunity to have carpet waste recycled, downcycled or repurposed. Still, a deciding factor is cost, Putzer says. The expense of producing carpet has increased because of raw material costs such as petrochemicals. “People will ask for environmentally friendly products, but they’re not always willing to pay the price,” he says. “If there are a few dollars’ difference between a sustainable product and a traditional product, the facility will go with the green product. But if there is a wide price discrepancy, the budget ultimately helps the facility manager decide which direction to go.” 
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Kelly Pedone is a Virginia-based freelance writer. She has more than a decade of experience writing for newspapers, legal journals, health publications and sports, entertainment and retail magazines.
 

 

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